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Suitable for inspection engineers and supervisory staff. The course is ideal for inspectors requiring preparation for the CSWIP examinations - Welding Inspector. Those with little or no previous welding experience are advised to attend the Certificate in Visual Inspection of Welds course to prepare for this course.
Course Content
The duties and responsibilities of a welding inspector; fusion welding processes; typical weld defects; types of steel; carbon-manganese, low alloy and stainless steels; hardening of steels; weldability; heat treatment; parent metal defects; visual inspection; testing parent metals and welds; destructive tests; NDT techniques; welder and procedure approval; codes and standards; outline of safe working practices; practice in examination questions; continuous and end-of-course assessment. In addition, candidates meeting the CSWIP requirements for eligibility complete the relevant CSWIP examination on day 5.
Course Objectives
> To understand factors which influence the quality of fusion welds in steels
> To recognise characteristics of commonly used welding processes in relation to quality control
> To interpret drawing instructions and symbols to ensure that specifications are met
> To set up and report on inspection of welds, macrosections and other mechanical tests
> To assess and report on welds to acceptance levels
> To confirm that incoming material meets stipulated requirements and recognise the effects on weld quality of departure from specification
> To be in a position to pass the Welding Inspector - Level 2 examinations
Entry Requirements
> Welding Inspector for a minimum of 3 years with experience related to the duties and responsibilities listed in Clause 1.2.2 of CSWIP document WI-6-92, under qualified supervision, independently verified OR
> Certified Visual Welding Inspector (Level 1) for a minimum of 2 years with job responsibilities in the areas listed in 1.2.1 and 1.2.2 of CSWIP document WI-6-92 OR
> Welding Instructor or Welding Foreman/Supervisor for a minimum of 5 years
Experience will need to be verified by either your previous/present employer/company.
Suitable for experienced welding inspectors and quality control staff, especially those who are proceeding to the CSWIP Senior Welding Inspector examination. It is essential that course members have a knowledge of the subjects covered in the course Welding Inspector before joining this course. It is the responsibility of the examination candidates to either hold CSWIP Welding Inspector 3.1 or consider attending the Welding Inspector course and examination (WIS5E) prior to this course/ examination.
Course Content
Function and responsibilities of a senior welding inspector; defects in welds; weld symbol interpretation; interpretation of NDT reports; documentation of welding; approval and certification procedures; general principles of supervision; case studies; planning; organisation; interpretation of fractured surfaces; auditing; practice in typical examination questions; course assessments.
Course Objectives
> To understand the various facets of welding inspection and quality control
> To assess the validity of a welding procedure
> To recognise origins of weld defects
> To interpret features of a fracture surface and prepare detailed reports
> To scrutinise and correct inspection reports
> To plan, organise and supervise use of skilled inspectors and NDT personnel
> To conduct pre, during and post welding audits
> To be in a position to pass the relevant examination
Additional Information
> Enrolment on this course does not constitute reservation of an examination. All courses may be followed by a CSWIP Welding Inspector examination for candidates with appropriate experience as specified in CSWIP document WI-6-92. See CSWIP document available for download from the CSWIP website.
> Although this course covers most of the syllabus for the examination it does not include training in interpretation of radiographs. Examination candidates who do not possess a current CSWIP or PCN Radiographic Interpreter s certificate should attend the Interpretation of Radiographs - Part B (light and dense metal welds) course and examination.
Entry Requirements
> Certified Welding Inspector (Level 2) for a minimum of 2 years with job responsibilities in the areas listed in 1.2.1, 1.2.2 and 1.2.3 of CSWIP document WI-6-92 OR
> 5 years authenticated experience related to the duties and responsibilities listed in Clause 1.2.3, independently verified.
In either case above candidates must hold a valid CSWIP Level 2 (3.1) certificate.
Suitable for candidates with or without experience in the Painting Inspection Industry.
Course Content
Corrosion theory; surface preparation; surface contaminants and tests; paint constituents and technology; solutions and dispersions; drying and curing properties and performance; specified painting conditions; cathodic protection; holiday/pinhole detection; paint-application methods; paint/ paint film testing; paint identification; metal coatings; paint faults; colour; inspection methods; specification requirements; health and safety and working practices.
Course Objectives
> Torecognise and identify the benefits/disadvantages of paint systems
> To understand the importance of surface preparation
> To understand methods of application and testing
> To understand paint system inspections
> To interpret requirements of standards
> To meet the syllabus requirements for the BGAS-CSWIP Painting Inspector Examination.
Additional Information
Candidates MUST bring:
> 2 passport sized photographs
> a valid eyesight certificate from a doctor or an optician showing satisfactory eyesight for near vision, permitting reading a minimum of Times Roman N4, or equivalent type and size letters, at not less than 300mm on a standard test chart for near vision, in at least one eye, corrected or uncorrected. Candidates for the painting inspector will be required to have had a colour perception assessment by the Ishihara 24 plate test or an equivalent
> a completed application form and full examination fee
NOTE
Renewal can only be made within three months of the expiry date. Any application received after three months of the expiry cannot be considered and can only be renewed by reexamination. If the applicant is a holder of BGAS-CSWIP Site Coatings Inspector Approval, it should be noted that day 1 of the syllabus will cover items which the applicant may be already conversant in and therefore attendance on this day (although strongly recommended) is entirely at their discretion. Course duration may then be only 4 days. However, should the applicant decide against attendance on this day, there will be no reduction in course fee.
Entry Requirements
No formal entry qualifications required, but a knowledge of dry abrasive blast cleaning or industrial paint application techniques would be advantageous.
Course Content :-The training modules have been set up to provide training and instruction in the requirements for the bridging examination for present holders of AWS CWI (Certified Welding Inspector) requiring CSWIP 3.1 approval and Welding Inspector certification.
CSWIP RT LEVEL II
This course is designed for NDT personnel, engineers, surveyors, inspectors, and quality engineers. The courses delivered at TWI Cambridge are also available if you are working in the aerospace industry.
What will I learn? This course will teach you about welding processes and weld defects, properties of X- and gamma-rays, sensitometry, film selection, film processing and spurious indications. You will also learn about factors controlling contrast and definition, X- and gamma-ray equipment, ionising radiation hazards, regulations, use of screens and filters, selection of angle of aspect, image quality indicators, defect depth location, castings, and reporting.
You will receive training relevant to the examination to be taken covering practical, inspection and theoretical aspects as appropriate. The training is in accordance with the requirements of BS EN ISO 9712 and ends with the certification examination.
Entry Requirements:
While there are no mandatory course entry requirements although TWI Training and Examination Services require all students wishing to attend the Radiographic Testing training (NDT20) to hold, as a minimum, a Basic Radiographic Safety qualification before they will be allowed onto the course.
CSWIP MT LEVEL II
This course is suitable for all NDT personnel, inspectors and technicians engaged in, or responsible for, inspection of castings, forgings or fabricated items during manufacture or in-service in different product sectors. It is also suitable for personnel working in the aerospace industry.
What will I learn?
This course will teach you about the principles of magnetism, magnetic fields, induction, permeability and reluctance, and magnetisation. You will also learn about lines of force, methods of testing, interpretation of indications, demagnetisation, practical exercises, methods of assessing sensitivity, and instruction writing. During the Level 2 instruction writing and application, attendees requiring only Level 1 training will carry out practical applications to written instructions. Training is in accordance with the requirements of BS EN ISO 9712 and the course ends with the certification examination.
Entry Requirements:
No mandatory course entry requirements.
CSWIP UT LEVEL II
This course is suitable for all personnel including testers, inspectors, engineers and surveyors who require a thorough and comprehensive introduction to ultrasonic testing of welded joints. This course is also suitable for personnel working in the aerospace industry and can be found under the Aerospace section.
What will I learn?
FREE PRE-COURSE ELEARNING PACKAGE - available only to students enrolling on this course: Familiarise yourself with the theory and key concepts that will prepare you for the classroom training with the UT Pre-course eLearning Package. The eLearning material is made available 30 days before the course start date, giving you plenty of time to build your confidence before you enter the classroom.
Entry Requirements:
No mandatory course entry requirements.
CSWIP PT LEVEL II
This course is suitable for all NDT personnel, inspectors and technicians engaged in, or responsible for, inspection of castings, forgings or fabricated items during manufacture or in-service in different product sectors. It is also suitable for personnel working in the aerospace industry.
What will I learn?
This course will cover materials, methods, compatibility of materials, and equipment and safety aspects. It will also offer you practical exercises and methods of assessing sensitivity. During the Level 2 instruction writing and application, attendees requiring only Level 1 training will carry out practical applications to written instructions. Training is in accordance with the requirements of BS EN ISO 9712 and ends with a written and practical test.
Entry Requirements:
No mandatory course entry requirements.
CSWIP RTFI LEVEL II
This course is designed for welding inspectors, auditors, supervisors, managers, quality control/quality assurance personnel, radiographic personnel, and others who desire to improve their skills in this area.
Entry Requirements:
SSLC ,Higher Secondary/equivalent,VHSE,ITI,DIPLOMA OR Equivalent
CSWIP VT LEVEL II
Ideal preparation for inspection engineers, technicians, NDT operators or surveyors who require a knowledge of visual inspection techniques, an understanding of likely problem areas and an appreciation of inspection methodology.
What will I learn?
Introduction to visual inspection; fundamentals of vision and light; introduction to NDT; visual inspection equipment; factors influencing visual inspection; product technology (welding, casting, forging etc.); practical inspection methodology; inspection, weld repair and heat treatment requirements. The course ends with the certification examination. Training in accordance with the requirements of BS EN ISO 9712.
PAUT LEVEL II
Phased Array Ultrasonic Testing (PAUT) is an advanced non-destructive examination technique that uses ultrasonic probes capable of pulsing elements individually at different time intervals. Compared with conventional ultrasonics, PAUT provides higher probability of detection, it is faster, more reliable, and it provides 2D or 3D images and a permanent record of the inspection through the data recorded. This course is designed for any experienced Level 2 qualified ultrasonic technicians looking to expand their knowledge and gain a qualification in phased array ultrasonic testing (PAUT).
What will I learn?
FREE PRE-COURSE ELEARNING PACKAGE - available only to students enrolling on this course: Familiarise yourself with the theory and key concepts that will prepare you for the classroom training with the PAUT Pre-course eLearning Package. The eLearning material is made available 30 days before the course start date, giving you plenty of time to build your confidence before you enter the classroom.
Classroom content
This course will teach you the principles of phased array inspection, principles of phased array probes, principles of inspection sensitivity, and phased array instrument. You will also learn about scanning with phased array probes, calibration and checks, software for data collection and data analysis, and principles of data analysis. The course will also teach you about software familiarity, use of software tools for defect detection and sizing, data analysis, procedures for verification of flaw existence and position, and reporting. Typical equipment used on the course: Olympus Omniscan, TD Focus Scan, SonatestHarfang, Zetec Topaz, M2M Gekko equipment. If your course is equipment specific please contact us to confirm the equipment that will be used for the event. The training is in accordance with the requirements of BS EN ISO 9712 and ends with the certification examination.
Entry Requirements:
PCN candidates must be qualified to a minimum of BS EN ISO 9712 Level 2 Ultrasonic Testing. CSWIP candidates should be qualified to a minimum of BS EN ISO 9712 in Ultrasonic Testing. CSWIP certification is also available for candidates holding ASNT UT Welds. It will be considered on an individual basis and evidence of training and experience presented to the training centre on application. Non-BS EN ISO 9712 certificate holders will be required to sit the CSWIP UT Welds Level 2 General Paper.
TOFD LEVEL II
This course is suitable for individuals with ultrasonic testing experience, who are looking to expand their knowledge into advanced ultrasonic applications and gain a qualification in Time of Flight Diffraction (ToFD). If time is an issue, please consider our blended learning option - study theory and concepts when and where you choose, then join the classroom sesssions for hands-on practical.
What will I learn?
This course covers ToFD theory and principles of diffraction, ToFD hardware (pulsers, receivers, motor control, encoders), ToFD data acquisition and interpretation, ToFD techniques, and ToFD applications. You will also learn about equipment selection, calibration and optimisation, optimising PCS and angles, flaw location and sizing, limitations of detection and resolution, codes and standards, and reporting. The training is in accordance with the requirements of ISO 9712 and ends with the certification examination.
Training requirements:
The minimum required duration of training, which includes both theoretical and practical elements, is: Level 1 - 40 hours Level 2 - 40 hours (Direct Level 2 - 80 hours)
EDDY CURRENT LEVEL II
This course is designed for you as an NDT operator, inspector or technician responsible for, or engaged in, practical application of eddy current testing and writing techniques and instructions for detection of flaws in cast and wrought product, material identification/determination of properties, coating thickness measurement, tube testing and weld inspections.
What will I learn?
The course will teach you about eddy current testing of various components depending which sector is selected. Certification is currently available in the following sectors: Welds Tubes Aerospace structures The course covers the techniques of surface inspection and/or bore inspection, depending on the sector selection and is supported by examinations complying with BS EN ISO 9712.
Entry requirements:
No mandatory course entry requirements.
CSWIP AUT LEVEL II
This course is suitable for you if you are engaged in the assessment of weld acceptance or rejection from automated ultrasonic testing systems.
What will I learn?
This course will teach you knowledge of phased array technique, including advantages and disadvantages, offer an overview of Pipe Wizard, as well as covering interpretation of results from pipe girth weld inspections using RD Tech Viewer software, and auditing of AUT records. This training is in accordance with the requirements of BS EN ISO 9712 and ends with the certification examination.
Entry requirements:
CSWIP AUT certification is available for candidates holding BS EN ISO 9712 UT certification (e.g. PCN or CSWIP). Inspectors who do not hold BS EN ISO 9712 Level 2 certification in ultrasonic inspection are required to sit the CSWIP UT Welds Level 2 General Paper (40 multiple choice questions) in addition to the AUT Data Interp exam. Please note, no additional UT training will be provided on the course. The minimum required duration of training, which includes both theoretical and practical elements
Ultrasonic Testing
Ultrasonic Testing use transmission of high-frequency sound waves into a material to detect defects or to locate changes in material properties. The most commonly used ultrasonic testing technique is pulse echo, wherein sound is introduced into a test object and reflections (echoes) are returned to a receiver from internal defects or from the geometrical surfaces of the part.
Dye penetrant inspection (DP)
Dye penetrant inspection (DP), also called liquid penetrate inspection (LPI) or penetrant testing (PT), is a widely applied and low-cost inspection method used to check surface-breaking defects in all non-porous materials (metals, plastics, or ceramics).
Radiographic Testing
Radiographic Testing involves the use of penetrating gamma or X-radiation to examine parts and products for defects. An X-ray generator or radioactive isotope is used as a source of radiation. Radiation is directed through a part and onto film or other imaging media. The resulting shadowgraph shows the dimensional features of the part. Possible defects are indicated as density changes on the film in the same manner as medical X-ray shows broken bones.
Magnetic Particle Testing
Magnetic Particle Testing is done by inducing a magnetic field in a ferromagnetic material and then dusting the surface with iron particles (either dry or suspended in liquid). Surface and near-surface defects will distort the magnetic field and concentrate iron particles near imperfections. Thus shows the indication of defects
Radiographic Film Interpretation (RTFI)
Radiographic Film Interpretation course is designed for the certified Level II RT personnel. Radiographic films with defects in welds are being provided for the practical. Candidate should be able to independently carryout film interpretation based on codes and standards which discussed in the class for a thorough understanding of the subject.
Visual Testing (VT)
Visual inspection involves using an inspectors eyes to look for defects. The inspector may also use special tools such as magnifying glasses, mirrors, or bore scopes to gain access and more closely inspect the subject area. Visual examiners follow procedures that range from simple to very complex.
This course is designed for candidates who intend to enter or enhance their career prospects in the Oil or Natural Gas industries. This course explores the geology, exploration, drilling, production, reservoir engineering and management, distribution and transmission of oil and gas from practical and theoretical viewpoints.
Whom Should Attend the Course?
B.Tech Mechanical graduates, Diploma in Mechanical, Degree & Experienced Candidates who needs certification in this field.
QA QC Welding Inspection
This course is mainly intended to promote the knowledge and awareness in the field of welding and inspection. It provide through training and qualification for welding inspection personnel's including Technicians, Inspectors and Engineers called upon to witness, supervise or conduct visual welding inspection activities. The practical aspects are emphasized by ensuring that theoretical training is complimented with practical sessions concerning the details of welding inspection including butt and fillet welds under the guidance of a qualified Instructor. Whom Should Attend the Course? B.Tech Mechanical graduates, Diploma in Mechanical, Degree & Experienced Candidates who needs certification in this field.
QA QC Piping Inspection
This course is mainly intended to promote the knowledge and awareness in the field of Piping and inspection. It provide through training and qualification for piping inspection personnel's including Technicians, Inspectors and Engineers called upon to witness, supervise or conduct visual piping inspection activities. The practical aspects are emphasized by ensuring that theoretical training is complimented with practical sessions concerning the details of piping inspection. Whom Should Attend the Course? B.Tech Mechanical graduates, Diploma in Mechanical, Degree & Experienced Candidates who needs certification in this field.
API 510 – PRESSURE VESSELS
API's Inspector Certification Programs are based on industry-developed standards that are recognized and used with confidence worldwide. These standards have also provided a uniform platform that serves as a model for many state and government regulations. These API programs emphasize professional credibility and process integrity.
API 570 – PIPING INSPECTION
API Individual Certification Programs are designed to promote self-regulation, health and safety, improved inspection capabilities, and improved management control and environmental performance. Certified inspectors are recognized as working professionals who are fully knowledgeable of industry inspection codes, and who are performing their jobs in accordance with those requirements. API programs provide an essential springboard for inspectors to make even more valuable contributions to the safety and quality of industry operations.
ASNT NDT LEVEL III
1. Basic – 5 Days a. Subject covered: Manufacturing Technology in relation with NDT. b. SNTC-1A c. CP-189 d. Overview of 12 NDT methods.
2. Ultrasonic Testing- 5 Days
3. Radiographic Testing- 5 Days
4. Magnetic particle Testing- 3 Days
5. Penetrant Testing- 3 Days
6. Visual testing- 3 Days
The Mechanical engineering aspects focused towards welding engineering program provides basic liberal studies and the engineering training needed to function effectively in the manufacturing and oil and gas industries. Welding engineering courses combine work in several engineering fields to execute projects..(1 Yr. course certification )